Our plant

Innovation, commitment and quality

175,000 sq ft of installed capacity in Tijuana, with world-class converting equipment running non-stop for your project.

Departments

Five areas behind every box

Your project passes through all of them, and each one records the specifications it came in with.

Sales and customer service

Our AMTECH software records your product's specifications at every stage of the project, so production meets every original requirement.

Design

The design lab drives the structural and graphic process. With over 10 years of experience, it delivers physical samples, 2D and 3D artwork and documentation in under 24 hours.

Quality control

Engineers and an in-house lab verify each product's specifications against the international TAPPI standards and our ISO 9001:2015 certification.

Production

Specialised operators turn every requirement into a finished product, efficiently and with consistent quality.

Shipping

Barcode-based inventory control enables efficient dispatch and keeps delivery commitments.

Converting capacity

Machinery for any challenge

Fourteen machines across six families. These are each one's actual specifications, and what each group does.

Kolbus RD115s “Dorothy” rotary die cutter Newest
Rotary die cutter

Kolbus RD115s “Dorothy”

The plant's most recent investment, and the one that most changes what can be promised on a shelf-ready finish.

  • It prints and die-cuts in a single line, without moving the sheet from one machine to another.
  • High-definition flexographic printing, with precise registration and fine detail.
  • SRP packaging, folding cartons, trays and POS/POP displays.

Maximum capacities published by the manufacturer for this model: up to 12,000 sheets per hour and a 2,921 mm entry width. These are the model's maximums, not a production commitment: real performance depends on the material, the design and each job's setup.

Read the full story

Flexo-Folder Gluer

They print, slot, fold and glue the box in a single pass. The plant's workhorses.

S-6637 — FFG 66″ × 137″ + 3C + DC
S-6637 FFG 66″ × 137″ + 3C + DC
S-5113 — FFG 50″ × 110″ + 3C + DC
S-5113 FFG 50″ × 110″ + 3C + DC
S-3797 — FFG 37″ × 97″ + 3C + DC
S-3797 FFG 37″ × 97″ + 3C + DC

Rotary die cutters

They cut shapes a regular box cannot: display windows, trays and platters. The Kolbus RD115s belongs to this family too.

H-110 RDC 66″ × 110″ + 5C
H-080 RDC 66″ × 80″ + 2C

Jumbo Press

For large formats, where the sheet does not fit a conventional line.

Jumbo FPS — 72″ × 160″ + 1C
Jumbo FPS 72″ × 160″ + 1C

Litho-labeling

Partial or full labelling of the box, for display-grade finishes with precise registration.

Automatän-EM — Spot or Full Litho
Automatän-EM Spot or Full Litho

Specialty boxes

Gluing and styles outside the regular format.

High-speed folder gluer — Specialty folding, auto lock button, corner trace
High-speed folder gluer Specialty folding, auto lock button, corner trace

Additional special converting

Support equipment for specific finishes and runs.

King Vida 72″ Semi Automatic Folder-Gluer
King Vida 62″ Semi Automatic Folder-Gluer
Haire Manual Hot Melt Gluer
General Manual Cold Gluer
QuickSet 84″ Roller Die Cutter
Universal Excentric Slotter
175,000 ft² Plant floor area
See our facilities

Take the virtual tour

A walk through the plant — the design lab, the production line and the quality lab — without leaving your desk.

175,000 ft²Plant floor area
Since 2008Manufacturing in Mexico
ISO 9001:2015Certified quality system

Does your project fit our plant?

Tell us dimensions, quantity and use. Our design team will tell you which machine runs it and how long it takes.

Request a quote